Three steps to an AI-optimized human assembly line

Step 1

Connect standard video cameras and IOT sensors to PowerArena HOP server

Step 2

Train Al to recognize operator work steps

Step 3

Alert on operations that derivate from SOP (Standard Operating Procedures)

HOP methodically delivers outsized value to:

  • Global management

    Your factory operations in the palm of your hand

    Unprecedented transparency for your global production pipeline with the clarity of AI vision modeling, immediate insight and real-time transparency.

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  • Factory managers

    Actionable insights for improved production and zero blindspots

    Optimize your production environment with full high value metrics, instant replay and real-time alerts. Get higher productivity, quality and SOP compliance safety.

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  • Industrial engineers

    Work smarter, easier and faster with AI power

    Your tireless digital assistant oversees production 24/7, saving you time in your quest for continuous improvement. Easily slot a complete solution into your production lines for impressive results fast.

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The limitations of traditional industrial engineering approaches

Human bias and small data samples always produced blind spots in the
industrial engineer’s conventional approach to optimizing production.

Better data delivers better insights

PowerArena's Human Operation Platform HOP observes manufacturing lines accurately, and pinpoints inefficiency and errors for real time optimization.

Human performance, AI enhanced

HOP opens the black box of human-intensive assembly line operations and gives you actionable metrics to drive performance and quality.

Rewind production to any moment

HOP computer vision can record every detail of your production 24/7. Digital twin your factory and see back to any point in time.

On device security – what’s yours remains yours

PowerArena AI can be processed on-device. HOP never uploads your data to the cloud. It stays on-premise for maximum security.

Get smarter about your manual operations with HOP

  • Data ownership
    Digital station

    Accessible
    Shop floor data is captured via video cameras, IoT sensors, and MES. Digital work instructions are displayed on-screen at each station.
    Traceable
    Video records serial numbers and manufacturing data, and can be rapidly searched for full traceability

  • Productivity
    AI Line balancing

    Visible
    AI video detects, calculates and displays accurate current cycle time and issues alerts for abnormal situations.
    Actionable
    AI identification of bottleneck stations through work time and root cause analysis.

  • Quality
    AI Poka Yoke

    Preventable
    AI video detects problems as they occur  in real time, and alerts operators, avoiding knock-on effects in the production line and beyond.

  • Data ownership
  • Productivity
  • Quality

Better, safer products &
SOP compliance

Main applications

AI line balancing
AI line balancing
  • EMS
  • Streamline workflow productivity
  • Identify opaque and complex bottlenecks
  • Workflow metrics that visualize the factory floor
  • Empower the workforce by strengthening teamwork and gaining productivity
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Digital station
Digital station
  • Automotive
  • Shop floor data is captured via video cameras, IoT sensors and MES
  • Video can be rapidly searched by serial number for traceability
  • Digital work instructions are displayed on-screen at each station
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AI poka-yoke
AI poka-yoke
  • Automotive
  • Semiconductors
  • Maintain standard operating procedure compliance
  • Detect and alert workers who skipped work steps
  • Ensure quality through SOP compliance
  • Customizable SOP detection software
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